
35CrMo seamless steel pipe
May 1, 2023
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May 16, 2023Welded steel pipe and seamless steel pipe are two types of steel pipes used in various applications, but they differ in manufacturing processes, appearance, and some characteristics. Here’s a comparison of the two:
Welded Steel Pipe:
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Manufacturing process: Welded steel pipes are made by rolling a steel plate or strip into a cylindrical shape and then welding the edges together. The welding process can be either electric resistance welding (ERW), submerged arc welding (SAW), or high-frequency induction welding (HFIW), depending on the application.
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Appearance: Welded steel pipes have a visible weld seam along the length of the pipe. This seam may be treated or polished to minimize its visibility, but it will still be present.
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Strength: Welded steel pipes are generally strong, but the weld seam can be a weak point, especially in high-pressure applications.
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Cost: Welded steel pipes are usually less expensive than seamless steel pipes.
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Size range: Welded steel pipes are available in a wide range of sizes, from small-diameter pipes for domestic use to large-diameter pipes for industrial and infrastructure applications.
PRODUCTION PICTURE:
OVERVIEW OF LSAW welded STEEL PIPE:
Product name | Longitudinally Submerged Arc Welding Pipe |
Outer diameter | 406mm- 1626mm (16″- 64″) |
Wall thickness | 6.0-44.5mm |
Length | 3-18m( adjustable according to client’s requirement) |
Standard | API,DNV,ISO,DEP,EN,ASTM,DIN,BS,JIS,GB,CSA |
Grade | API 5L : Gr.B, X42, X46, X56, X60, X65, X70 ASTM A53: Gr.A, Gr.B, Gr.C EN: S275, S275JR, S355JRH, S355J2H |
Surface treatment | Black painting, Varnish painting, bare pipe, Oiled, Hot dip galvanized |
End | Beveled end,plain end meet your need |
Packing | Bundled/In Bulk, Plastic Caps Plugged, Waterproof Paper Wrapped Usage: Used for Fluids Transmission, Structural Support in Industrial Construction |
Tolerance of Outside Diameter and Wall Thickness
Types |
Standard |
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SY/T5040-2000 |
SY/T5037-2000 |
SY/T9711.1-1977 |
ASTM A252 |
AWWA C200-97 |
API 5L PSL1 |
|
Tube end OD deviation |
±0.5%D |
±0.5%D |
-0.79mm~+2.38mm |
<±0.1%T |
<±0.1%T |
±1.6mm |
Wall thickness |
±10.0%T |
D<508mm, ±12.5%T |
-8%T~+19.5%T |
<-12.5%T |
-8%T~+19.5%T |
5.0mm |
D>508mm, ±10.0%T |
T≥15.0mm, ±1.5mm |
LSAW welded STEEL PIPE MANUFACTURING PROCESS:
welded PRODUCT SIZE:
Out Diameter | Wall Thickness(mm) | ||||||||||||||||
Inch | mm | 6.4 | 7.1 | 7.9 | 9.53 | 12.7 | 14.3 | 15.9 | 19.1 | 22.2 | 25.4 | 28.6 | 31.8 | 34.9 | 38.1 | 41.3 | 44.5 |
16 | 406.4 | ||||||||||||||||
18 | 457 | ||||||||||||||||
20 | 508 | ||||||||||||||||
22 | 559 | ||||||||||||||||
24 | 610 | ||||||||||||||||
26 | 660 | ||||||||||||||||
28 | 711 | ||||||||||||||||
30 | 762 | ||||||||||||||||
32 | 813 | ||||||||||||||||
34 | 864 | ||||||||||||||||
36 | 914 | ||||||||||||||||
38 | 965 | ||||||||||||||||
40 | 1016 | ||||||||||||||||
42 | 1067 | ||||||||||||||||
44 | 1118 | ||||||||||||||||
46 | 1168 | ||||||||||||||||
48 | 1219 | ||||||||||||||||
52 | 1321 | ||||||||||||||||
56 | 1422 |
Seamless Steel Pipe:
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Manufacturing process: Seamless steel pipes are made by extruding or drawing a solid steel billet or ingot into a hollow tube without any seams. The process involves heating the billet and using a piercing mill or extrusion machine to create a hollow tube, followed by further rolling or drawing to achieve the desired dimensions.
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Appearance: Seamless steel pipes have a smooth, uniform surface without any visible seams.
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Strength: Seamless steel pipes have higher strength than welded steel pipes, as there are no weak points from weld seams. This makes them suitable for high-pressure applications and critical uses where structural integrity is crucial.
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Cost: Seamless steel pipes are generally more expensive than welded steel pipes due to the more complex manufacturing process and the higher-quality raw materials involved.
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Size range: Seamless steel pipes are available in a wide range of sizes, but they are more limited in diameter and wall thickness than welded steel pipes.
In summary, the main differences between welded and seamless steel pipes are in their manufacturing processes, appearance, strength, cost, and size range. The choice between the two types depends on the specific requirements of the application, such as pressure ratings, mechanical properties, and budget constraints.
ASTM Standard for seamless steel pipe
Executive Standard | Grade / Material | Product Name |
ASTM A53 | A, B | Black and Hot-Dipped Zinc-Coated Steel Pipes Welded and Seamless |
ASTM A106 | A, B | Seamless Carbon Steel for High Temperature Service |
ASTM A179 | Low Carbon Steel | Seamless Cold-Drawn Low-Carbon Steel Heat Exchanger and Condenser Tubes |
ASTM A192 | Low Carbon Steel | Seamless Carbon Steel Boiler Tubes for High Pressure |
ASTM A210 | A1, C | Seamless Medium-Carbon and Alloy Steel Boiler and Super heater Tubes |
ASTM A213 | T5, T11, T12, T22 TP 347H |
Seamless Ferritic and Austenitic Alloy Steel Boiler, Superheater and Heat- Exchanger Tubes |
ASTM A312 | TP304/304L, TP316/316L | Seamless Steel Pipe for Stainless Materials |
ASTM A333 | Gr.6 | Seamless and Welded Steel Pipe for Low-Temperature Service |
ASTM A335 | P9, P11, P22 | Seamless Ferritic Alloy Steel Pipe for High-Temperature Service |
ASTM A519 | 4130,4140 | Seamless Carbon and Alloy Steel for Mechanical Tubing |
ASTM A789 | Seamless Ferritic/Austenitic Stainless Steel Tubing for General Service |
API Standard for seamless steel pipe
Executive Standard | Grade / Material | Product Name |
API Spec 5CT | J55, K55, N80, L80,C90, C95, T95, P110, M65 | Specification for Casing and Tubing |
API Spec 5L PSL1 / PSL2 | A,B X42, X46, X52, X56, X60, X65,. X70 | Specification for Line Pipe |
EN/DIN Standard for seamless steel pipe
Executive Standard | Grade / Material | Product Name |
DN 17175/EN10216-2 | ST35, ST45, ST52, 13CrMo44 | Seamless Steel Tube for Elevated Temperature |
DIN 2391/EN10305-1 | St35, St45, St52 | Cold Drawn Seamless Precision Pipe |
DIN 1629/EN10216-1 | St37, St45, St52 | Seamless Circular unalloyed Steel Tubes Subject to Special Requirements |
Product | Seamless Steel Pipe For Exploration & Production |
OD | 13.72 mm – 914.4 mm |
WT | 1.65 mm – 22 mm |
Length | 0.5 m – 20 m |
Standard | API 5L PSL1 /PSL2 |
Material | GR.B/X42/46/X52/56/X60/65/X70/80 |
Usage | Chilled Water Pipe, Drinking water Pipe, W aste Water Pipe, Structural Tube, Fluid Pipe, Boiler Pipe, Oil and Gas Transportation Pipe, Mechanical Structure Pipe |
Chemical composition and mechanical properties:
API 5L PSL1 | |||||||
Standard | Grade | Chemical Components | Tensile STrength(min) | Yield Strength(min) | |||
C | Mn | P | S | Mpa | Mpa | ||
API 5L | A | 0.22 | 0.90 | 0.030 | 0.030 | 331 | 207 |
PSL1 | B | 0.28 | 1.20 | 0.030 | 0.030 | 414 | 241 |
X42 | 0.28 | 1.30 | 0.030 | 0.030 | 414 | 290 | |
X46 | 0.28 | 1.40 | 0.030 | 0.030 | 434 | 317 | |
X52 | 0.28 | 1.40 | 0.030 | 0.030 | 455 | 359 | |
X56 | 0.28 | 1.40 | 0.030 | 0.030 | 490 | 386 | |
X60 | 0.28 | 1.40 | 0.030 | 0.030 | 517 | 414 | |
X65 | 0.28 | 1.40 | 0.030 | 0.030 | 531 | 448 | |
X70 | 0.28 | 1.40 | 0.030 | 0.030 | 565 | 483 | |
API 5L PSL2 | |||||||
Standard | Grade | Chemical Components | Tensile STrength(min) | Yield Strength(min) | |||
C | Mn | P | S | Mpa | Mpa | ||
API 5L | B | 0.24 | 1.20 | 0.025 | 0.015 | 414 | 241 |
PSL2 | X42 | 0.24 | 1.30 | 0.025 | 0.015 | 414 | 290 |
X46 | 0.24 | 1.40 | 0.025 | 0.015 | 434 | 317 | |
X52 | 0.24 | 1.40 | 0.025 | 0.015 | 455 | 359 | |
X56 | 0.24 | 1.40 | 0.025 | 0.015 | 490 | 386 | |
X60 | 0.24 | 1.40 | 0.025 | 0.015 | 517 | 414 | |
X65 | 0.24 | 1.40 | 0.025 | 0.015 | 531 | 448 | |
X70 | 0.24 | 1.40 | 0.025 | 0.015 | 565 | 483 | |
X80 | 0.24 | 1.40 | 0.025 | 0.015 | 621 | 552 | |